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Industries

Seafood processing and the working waterfront

On the waterfront, cold storage is not back-of-house equipment supporting the business. It is the plant, and downtime is measured in landed product that cannot wait for a callback.

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A district built around cold

The Boston Fish Pier was built between 1910 and 1912, 300 feet by 1,200 feet, with dozens of dealer storefronts and an eight-storey cold storage building that was, at the time, claimed as the largest in the world. It is still Massport-owned, still working, and was added to the National Register of Historic Places in 2017.

What is happening around it now matters more. At the Raymond L. Flynn Marine Park a roughly 200,000 square foot seafood processing and cold storage complex has been in development, and separate waterfront seafood projects have been moving forward alongside it. This is one of the few places in the region where industrial-scale refrigeration is being built rather than decommissioned.

What processing refrigeration demands

Food service refrigerationProcessing plant
RoleHolds product safelyPart of the production process itself
Downtime costInventory at riskLanded product with a fixed clock, plus a stopped line
TemperaturesCold holding at 41°FChill, blast freeze and long-term hold, each with different plant
EnvironmentKitchenWet, salt-laden, washed down constantly, brutal on coils and electrics
SystemsSelf-contained and small remoteLarge charge, multiple circuits, frequently over EPA reporting thresholds

The environment is the part outsiders underestimate. Constant washdown, salt in the air off the harbour and high humidity attack condenser coils, fan motors and electrical connections far faster than a kitchen does. Maintenance intervals that are sensible in a restaurant are optimistic on the waterfront.

Leak obligations at plant scale

Processing refrigeration routinely carries well over 50 lbs of refrigerant, which brings 40 CFR 82.157 into play, leak rate tracking, 30-day repair deadlines, verification testing and three-year records. Industrial process refrigeration carries a 30% leak rate trigger rather than commercial refrigeration’s 20%, and a longer 120-day repair window where the repair requires a process shutdown. Knowing which category your plant falls into changes what you are obliged to do.

Common questions

Do you work on plant-scale refrigeration or only commercial boxes?
Tell us what you are running when you call, charge size, number of circuits, and whether it is process or storage. We will tell you honestly whether it is work for us before anyone is dispatched, rather than turning up and finding out.
How often should coils be cleaned in a waterfront environment?
More often than the manufacturer interval assumes. Salt air and constant washdown corrode and foul far faster than a dry indoor environment. Quarterly is a floor here, not a target.
Is our leak rate threshold 20% or 30%?
It depends whether the system is classed as commercial refrigeration or industrial process refrigeration, 20% and 30% respectively, with different repair windows. It is worth establishing that before you need to rely on it.

Related

Plant down with product landed?

Tell us the charge size and whether it is process or storage refrigeration, and we will tell you honestly if it is our job.

(617) 938-5404

Get in touch

Request service or a quote

If something is down right now, call. The phone is the fast path, day or night. For quotes, maintenance plans and installs, send the form.

Emergency line, answered live (617) 938-5404 24 hours a day, every day of the year
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If it is down right now, calling is faster. The line is answered live at any hour.